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General fault and remedy of electric forklift batteries

General fault and remedy of electric forklift batteriesPhenomenon




feature




possible reason




Remedy






Allow


quantity


drop


Low




1: No rated capacity or insufficient capacity




Insufficient supplementation or insufficient charging after use




Balance charging and improve operation method






Electrolyte density is low




Adjusting electrolyte density






External lines are not smooth, large resistance




Treat out the line, reduce the resistance.






2: Capacity gradually decrease




Polar sulfate




Repeated charging, eliminate the plate sulfate ratio.






Electrolyte mixed into harmful impurities











Battery local short circuit




exclude






3: The capacity suddenly decreases




Battery internal or external short circuit




Check reason and exclude






Electricity


Press


different


often




1: The voltage is high when the battery is charged, and the voltage is lowered when the discharge is discharged.




Polar sulfate




Eliminate plateal sulfate






2: The battery is in use, the open circuit voltage is significantly reduced.




Negative, short circuit




Check the unit cell voltage and exclude.






Take


gas


different


often




1: The battery is not taking gas or less




Charging current is too small or battery charging is not sufficient




Adjust the charging current and mechanically charge.






2: The battery is ventilated after charging




Battery internal short circuit




Troubleshift






3: The battery is too early in charging and has a lot of gas




Polar sulfate




Eliminate plateal sulfate






4: The battery is placed or venting during the discharge process.




If the charge is not placed, it is discharged, and there is impurities in the electrolyte.




Return of an hour or so discharge or replace the electrolyte









Temperature


Decline


Height







1: When charging is charged, the liquid temperature increases.




Too big or internal short circuit when charging




Adjust the charging current or exclude short circuit






2: Individual battery temperature is generally high




Polar sulfate




Eliminate plateal sulfate






Electricity and


Solve


Liquid color


Deceased


Regular




1: The battery has less density in the charging.




Polar sulfate




Eliminate plateal sulfate






2: After the battery is charged, the density is lowered during the shelving.




Battery self-discharge




Electrolytic liquid should be replaced more






3: The electrolyte color, the smell is abnormal, and there is a turbid precipitate.




The electrolyte is not pure, and the active material is falling off.




Replace the electrolyte and flush the interior of the battery





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